accelerometers, laser rpm sensor, mounting stand, software application, and additional tools.
Connect the device to your PC using the USB interface and confirm the software installation.
Setting Up the Sensors
Fix the accelerometers securely to the machine’s structure in locations where vibrations are most prominent, ideally near the bearings.
Aim the optical rpm sensor at the rotating shaft and apply a reflective strip to the shaft for phase angle data acquisition.
Starting the Program
Initiate the Balanset program on your computer.
Select the appropriate balancing mode: single-plane or two-plane, depending on the rotor type and your specific requirements.
Operate the rotor at its intended working speed.
The application will acquire data on vibration magnitude, rotational velocity, and phase angle to determine the initial imbalance state.
Attaching the Trial Weight
Halt the rotation and mount a test weight at a designated position on the rotor, with the weight’s value entered into the software (usually in grams).
Run the rotor again, allowing the software to measure the effects of the trial weight on vibration and phase.
Calculating the Correction Weight
The software uses the measured values to automatically compute the necessary compensating weight’s magnitude and placement angle.
The results of the calculation are shown both numerically and visually through charts and graphs.
Installing the Correction Weight
Attach the computed compensating weight to the rotor as indicated by the software’s output.
If necessary, perform intermediate checks to verify that the imbalance is being reduced.
Final Check and Balance Confirmation
With the compensating weight attached, operate the rotor and assess the level of any residual vibration.
The balancing procedure is finished if the remaining vibration is within the permissible limits specified in ISO 1940.
Should the vibration still be excessive, repeat the balancing steps, making further adjustments to the corrective weight as needed.
Report Generation
The balancing results are saved in the software’s archive. You can create and print a report containing vibration data, correction weight mass, and its installation angle.
Final Recommendations
Verify the secure attachment of all balancing weights and measurement sensors.
Ensure the rotor rotates smoothly and without excessive noise.
In cases where the rotor is integrated into a more complex system, ensure the correct operation and interaction of all related components.
This process allows for precise imbalance correction, reducing vibration and extending equipment life.
with the Balanset-1A Device
Getting the Equipment Ready
accelerometers, laser rpm sensor, mounting stand, software application, and additional tools.
Connect the device to your PC using the USB interface and confirm the software installation.
Setting Up the Sensors
Fix the accelerometers securely to the machine’s structure in locations where vibrations are most prominent, ideally near the bearings.
Aim the optical rpm sensor at the rotating shaft and apply a reflective strip to the shaft for phase angle data acquisition.
Starting the Program
Initiate the Balanset program on your computer.
Select the appropriate balancing mode: single-plane or two-plane, depending on the rotor type and your specific requirements.
Operate the rotor at its intended working speed.
The application will acquire data on vibration magnitude, rotational velocity, and phase angle to determine the initial imbalance state.
Attaching the Trial Weight
Halt the rotation and mount a test weight at a designated position on the rotor, with the weight’s value entered into the software (usually in grams).
Run the rotor again, allowing the software to measure the effects of the trial weight on vibration and phase.
Calculating the Correction Weight
The software uses the measured values to automatically compute the necessary compensating weight’s magnitude and placement angle.
The results of the calculation are shown both numerically and visually through charts and graphs.
Installing the Correction Weight
Attach the computed compensating weight to the rotor as indicated by the software’s output.
If necessary, perform intermediate checks to verify that the imbalance is being reduced.
Final Check and Balance Confirmation
With the compensating weight attached, operate the rotor and assess the level of any residual vibration.
The balancing procedure is finished if the remaining vibration is within the permissible limits specified in ISO 1940.
Should the vibration still be excessive, repeat the balancing steps, making further adjustments to the corrective weight as needed.
Report Generation
The balancing results are saved in the software’s archive. You can create and print a report containing vibration data, correction weight mass, and its installation angle.
Final Recommendations
Verify the secure attachment of all balancing weights and measurement sensors.
Ensure the rotor rotates smoothly and without excessive noise.
In cases where the rotor is integrated into a more complex system, ensure the correct operation and interaction of all related components.
This process allows for precise imbalance correction, reducing vibration and extending equipment life.
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